Basic Product Specifications
| Specification | Product Data |
|---|---|
| Materials | HDPE or PP—confirm according to application |
| Dimensions (L×W×H) | 1100 × 1100 × 150 mm |
| Process | Injection Molding and Welding |
| Plastic Weight | 23 kg |
| Structure | Welded Double-sided Design |
| Top Deck | Flat Double Deck |
| Forklift Entry | 4-Way Entry |
| Fork Entry Height | Approximately 86 mm |
| Reinforcement Bars | 4 Upper-deck Bars + 4 Lower-deck Bars |
| Total Steel Bar Quantity | 8 Bars |
| Dynamic Capacity Without Steel Bars | 1,500 kg |
| Static Capacity Without Steel Bars | 6,000 kg |
| Dynamic Capacity with Steel Bars | 1,500 kg |
| Static Capacity with Steel Bars | 6,000 kg |
| Racking Capacity with Steel Bars | 1,000 kg |
| Rackable | Yes, with Steel Reinforcement |
| Stackable | Yes |
| Reusable | Yes |
| Color | Blue; Custom Colors Available |
| Logo / Printing | Available |
Main Features of 1100 x 1100 4-Way Entry Design Plastic Pallet
1. Double-sided Structure Supports Heavy Loaded Stacking
Unlike a conventional single-faced pallet, this model uses a welded double-deck structure to provide support across both the upper and lower surfaces. The broad lower deck distributes stacking pressure over the load below instead of concentrating it on separate feet or narrow runners. This makes the pallet suitable for heavy loaded stacking, bagged products, industrial raw materials, and closed-loop warehouse circulation.
2. Square Footprint Eliminates Lengthwise Orientation
The 1100 × 1100 mm square footprint remains the same after a 90-degree rotation. Forklift operators do not need to distinguish between a long side and a short side when positioning the pallet in compatible handling systems. This simplifies warehouse layout planning and makes the pallet suitable for facilities, containers, racks, and returnable packaging systems designed around an 1100 mm square footprint.
3. Heavy-duty Capacity Without Steel Reinforcement
The 23 kg plastic body already supports a dynamic load of 1,500 kg and a static load of 6,000 kg without steel bars. Unlike models that depend on steel reinforcement to achieve their primary floor-handling capacity, this pallet can perform heavy-duty transport and floor stacking in its standard plastic configuration. Customers that do not require rack storage can avoid the additional weight and cost of eight steel bars.
4. Symmetrical Eight-bar Reinforcement for Rack Storage
For racking applications, the pallet can be reinforced with four steel bars in the upper deck and four in the lower deck. This symmetrical 4+4 arrangement supports the pallet from both sides and helps control bending across the 1100 mm span. The reinforced version provides a racking capacity of up to 1,000 kg under specified load distribution, rack span, orientation, temperature, and storage-duration conditions.
5. Four Identical Forklift Approaches with an 86 mm Entry Height
The four-way entry structure allows a forklift to approach the pallet from any side. Because all four sides are 1100 mm long, the entry layout remains consistent regardless of pallet orientation. The approximately 86 mm clear entry height creates a compact, rigid double-sided structure while supporting controlled forklift insertion. Fork thickness and required clearance should be checked before bulk purchasing.
Applications of 1100 x 1100 4-Way Entry Design Plastic Pallet
Heavy Industrial Manufacturing
The pallet is suitable for transporting metal components, machinery parts, packaged raw materials, automotive components, and other heavy industrial unit loads. Its 1,500 kg dynamic rating allows the standard version to handle demanding internal logistics without depending on steel reinforcement.
Bagged and Bulk Products
The double-sided structure provides broad support for loaded stacking and is suitable for bagged chemicals, plastic resin, agricultural products, industrial powders, and other packaged bulk materials. The lower deck helps distribute pressure across the goods on the pallet below.
Warehouse Floor Stacking
With a static capacity of up to 6,000 kg, the pallet is designed for heavy floor storage under specified load conditions. Its square footprint simplifies pallet alignment when unit loads are stacked in warehouse blocks.
Warehouse Rack Storage
The version with eight steel bars can support up to 1,000 kg in compatible rack systems. Before use, customers should provide the rack beam spacing, pallet support direction, load distribution, storage duration, and operating temperature for technical confirmation.
Closed-loop Supply Chains
The reusable welded structure is suitable for repeated circulation between factories, component suppliers, warehouses, and distribution centers. Customers can select the plastic-only version for floor handling or the steel-reinforced version when the same pallet must also enter warehouse racks.
Forklift-intensive Operations
Four-way forklift entry reduces the need to rotate the pallet before pickup. This is useful in production areas and busy warehouses where forklifts must approach unit loads from different directions.
Customization Options
Preface Pallet provides different configurations according to load, storage, and handling requirements.
Available options include:
- HDPE or PP material selection
- Plastic-only configuration
- Four upper-deck steel bars
- Four lower-deck steel bars
- Complete eight-bar rackable configuration
- Custom pallet colors
- Logo and identification printing
- Barcode or RFID identification
- Custom packaging and stretch-film protection
- Alternative 1100 mm pallet structures
For rack projects, customers should provide the load weight, load distribution, rack dimensions, support direction, temperature, and expected storage duration.
FAQs
1. Is this a full-perimeter or double-sided plastic pallet?
This model is more accurately classified as a welded double-sided or reversible plastic pallet. Unlike a conventional single-faced full-perimeter pallet, it has a broad lower deck intended to support loaded stacking and heavy-duty industrial handling.
2. Can both sides of the pallet be used?
The double-sided structure provides supporting surfaces on both sides and is designed for reversible industrial handling. If the selected production configuration has different surface treatments on its two decks, the intended loading side should be confirmed before ordering.
3. Does the standard pallet require steel bars to carry 1,500 kg?
No. The 23 kg plastic body has a rated dynamic capacity of 1,500 kg and a static capacity of 6,000 kg without steel reinforcement. Steel bars are primarily added when rack storage is required.
4. Why do the steel bars not increase the stated dynamic or static capacity?
The eight-bar system is intended mainly to improve bending control and support the pallet across rack beams. The published dynamic and static ratings remain 1,500 kg and 6,000 kg, while the reinforced version adds a rated racking capacity of 1,000 kg.
5. How many steel bars can be installed?
The pallet can be fitted with four steel bars in the upper deck and four in the lower deck, giving a total of eight reinforcement bars. The required configuration should be selected according to the rack layout and actual load.
6. Can a forklift enter from all four sides?
Yes. The pallet provides four-way forklift entry, and the square footprint gives the same overall side length in every approach direction. The drawing indicates an entry height of approximately 86 mm.
7. Can this pallet be handled with a manual pallet jack?
Manual pallet jack compatibility should not be assumed solely from the four-way entry description. Double-sided lower decks can interfere with pallet jack load wheels. The fork height, wheel diameter, wheel position, and exit path should be tested before ordering.
8. Can the pallet be used on warehouse racks without steel bars?
The supplied data only gives a 1,000 kg rack rating for the steel-reinforced configuration. The standard version should be used for transport, floor storage, and loaded stacking unless an unreinforced rack capacity has been separately tested and confirmed.