Open-deck pallets / Engineered to fit

Your Load.
Your Environment.
Your Pallet.

Beyond our existing models, we configure open-deck plastic pallets around your payload, product type and operating conditions. When your specification goes further, we engineer a dedicated pallet mold.

9Custom parameters
1:1Engineering support
2Development paths
Customized orange open-deck plastic pallet
Custom lengthEngineered open deckFork-entry height
01 — Adapt an existing model
02 — Optimize structure & material
03 — Develop a dedicated mold

Customization matrix / 01—09

Nine ways to make
the pallet yours.

Start with one parameter or combine several into a fully engineered load carrier. Every choice is connected to performance, handling and lifecycle cost.

01DIM
Custom plastic pallet dimensions and fork-entry height

Dimensions

Fit the pallet to the product—not the other way around.

  • +Length × width × height
  • +Pallet base height
  • +Nesting height
  • +Fork-entry height
02KG
Reinforced plastic pallet engineered for load performance

Load Performance

Engineer strength around the real handling cycle.

  • +Thicker critical zones
  • +Additional reinforcement ribs
  • +Static / dynamic / racking targets
03PE
Virgin and recycled plastic material blend for pallets

Material Blend

Balance hygiene, durability, cost and recycled content.

  • +100% virgin resin
  • +Increased recycled material ratio
  • +Application-matched formulation
04+
Functional additives for customized plastic pallets

Functional Additives

Give the pallet the properties your environment demands.

  • +Flame retardant / anti-static
  • +UV absorber / toughener
  • +Antimicrobial additive
05RAL
Plastic pallets produced in custom colors

Custom Colors

Build identification and brand language into the material.

  • +Inorganic pigment masterbatch
  • +Organic pigment masterbatch
  • +Batch color consistency
06GRIP
Custom anti-slip pads and safety rim on a plastic pallet

Surface Design

Control grip exactly where products and people need it.

  • +Custom anti-slip pad shape
  • +Targeted grip zones
  • +Integrated safety rim
07RFID
RFID tracking module embedded in a plastic pallet

Tracking

Prepare every asset for smarter pool management.

  • +Pre-embedded RFID chip
  • +Protected installation zone
  • +Traceable pallet identity
08ID
Barcode, QR code and identification options for plastic pallets

Identification

Make ownership and inventory status visible at a glance.

  • +Serial number / barcode / QR code
  • +Logo printing
  • +Heat-transfer graphics
09ADD
Plastic pallet collars and divider accessories

Accessories

Turn an open-deck pallet into a complete load carrier.

  • +Dividers
  • +Pallet collars
  • +Application-specific fittings
Custom anti-slip pads, safety rim and RFID pallet feature Smart + safe surface detail

When standard sizes stop working

Special geometry
deserves its own mold.

For exceptional footprints, nesting targets, fork-entry requirements or structural demands, our engineers move beyond modification and develop a pallet mold specifically for your application.

01

Product Fit

Unique goods, containers or automated lines need a unique interface.

02

Fleet Efficiency

Custom nesting ratio or base height can unlock storage and transport gains.

03

Performance Gap

Standard rib patterns cannot meet the required load or impact profile.

04

Strategic Volume

A dedicated tool supports repeatable, long-term production economics.

Evaluate a custom mold

Built for the real world

One platform.
Different conditions.

The right pallet is the result of the load, the process and the environment working together.

01

Food & Beverage

Washdown-ready materials, hygienic surfaces and color coding.

02

Automotive Parts

Precise footprints, dividers and repeatable return-loop performance.

03

Electronics

Anti-static formulations with serialized or RFID-enabled tracking.

04

Outdoor Logistics

UV stabilization, impact toughness and weather-ready identification.

From requirement to repeatable production

Engineering is
the service.

You bring the application. We translate it into measurable specifications and control the path from concept to production.

  1. 01Define

    Payload, product geometry, handling equipment and environment.

  2. 02Engineer

    Dimensions, structure, resin formula and surface functions.

  3. 03Validate

    Drawings, simulations, samples and agreed acceptance criteria.

  4. 04Tool

    Existing model adaptation—or a dedicated mold for exceptional specs.

  5. 05Produce

    Controlled manufacturing, inspection and traceable delivery.

Start with what you know

Send us the
operating brief.

No finished drawing required. Share the load, dimensions, handling method and environment; our engineers will identify the parameters that matter.

Helpful inputs
  • + Product size and weight
  • + Forklift, pallet jack or automation
  • + Temperature and exposure
  • + Estimated annual quantity
What do you need to customize?
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